QUALITY CONTROL
 


  Quality deals with Perfection which comes out of specialization for manufacturing particular product.  We   maintain Perfect chemical composition and 100% accuracy in all aspect of manufacturing process.

  O.D. Roundness :     
  Outer diameter : 0.013mm maximum

  O. D. to Bottom Perpendicularity
  0.002mm

  Seat Surface Gauge Height
  The gauge height tolerance for the seat surface : ±0.04mm.

  Seat Surface Finish
   0.8 Ra

  Seat Surface Run-out to Bottom Face and O D
   0.04mm Max.

  Seat Surface Angle
  ± 0.25º

  Line Profile for Seat Surface
  0.02mm.

 "CUMMINS KT, NT, NH" O.E. STANDARD MATERIAL COMPOSITION FOR VALVE SEAT INSERTS

 EXHAUST NON MAGNETIC

INLET MAGNETIC

Carbon

1.0% to 1.5%

Carbon

1.5% to 2.20%

Silicon

0.8% to 1.3%

Silicon

0.6% to 1.0%

Manganese

0.6% to 1.0%

Manganese

0.6% to 1.0%

Tungsten

8.0% to 10.0%

Phosphorus

0.04% Max.

Vanadium

0.75% to 1.5%

Sulfur

0.07% Max.

Chrome

16.0% to 18.0%

Chrome

24% to 28%

Molybdenum

10.0% to 12.0%

Molybdenum

2.0% to 2.5%

Nickel

22.0% to 26.0%

Nickel

1.0-2.0%.

Cobalt

3.0%-5.0%

Hardness

40 to 44 HRC

Hardness

40 to 44 HRC

       -

       -

 Standard Composition:

 Material

Std. A(%)

Std. B(%)

Std. C(%)

Std. D(%)

C

1.5% to 2.20%

1.5% to 2.20%

1.5% to 2.20%

1.5% to 2.20%

Si

0.8% to 1.0%

0.8% to 1.0%

0.8% to 1.0%

0.8% to 1.0%

Mn

0.8% to 1.0%

0.8% to 1.0%

0.8% to 1.0%

0.8% to 1.0%

P

0.04% Max.

0.04% Max.

0.04% Max.

0.04% Max.

S

0.07% Max.

0.07% Max.

0.07% Max.

0.07% Max.

Cr

18% to 22%

12% to 14%

12% to 14%

5% to 6%

Mo

0.75% to 1.5%

2% to 2.5%

       -

      -

Ni

3% to 5%

0.5% Max

0.5%

0.5%


Full Form of above abbreviation

Material

C

Carbon

Si

Silicon

Mn

Manganese

P

Phosphorus

S

Sulfur

Cr

Chrome

Mo

Molybdenum

Ni

Nickel